Removal of
Timing Belt tensioner To remove timing belt tensioner, remove timing belt, unscrew the tensioner nut then remove tensioner unit. During re-installation, the lug on the tensioner backplate should be inserted in the cut-out of the rear timing belt cover first, then the tensioner nut is re-installed. Then refit and tension the timing belt making sure that the tensioner backplate is firmly attached into the cylinder head hole. In the case of the idler pulleys, undo the timing belt, undo the securing bolt or nut and pull out the pulley. Re-fit the pulley and fit the securing bolt/nut to its correct torque, loosening the bolt where necessary and refitting and tightening the timing belt. In the case of the crankshaft sprocket, a new securing bolt is needed during re-fitting. Begin by unbolstering the timing belt, and then loosen the sprocket securing bolt without allowing the crankshaft to turn, and with an appropriate tool to hold on to the sprocket. Unscrew the bolt then slide the sprocket off, being careful of the orientation of the raised boss. To refitting, place the sprocket on the crankshaft correctly, then install a new securing bolt, counter hold the sprocket, and screw a bolt into the sprocker two times to the required torque and then refit the timing belt. In the case of the camshaft sprocket, strip off the timing belt, undo the three retaining bolts and strip off the sprocket. They need to be fitted into position, the sprocket should be turned properly, the tack bolts be inserted and clamped to start with. In case the crankshaft had been rotated, then turn it clockwise to TDC and then refit and tension the timing belt. In the case of the camshaft hub, attach a special tool to ensure that the hub does not rotate and loosen the central retaining bolt one or two turns. Tighten it with a three legged puller in an even manner until the hub is clear of the camshaft taper. Before fitting the camshaft sprocket, clean and dry the camshaft taper and the hub center, align the hub with the keyway, position it, and screw in the center bolt to the required torque and then refit. The coolant pump sprocket is connected with the coolant pump.